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Analytical Laboratory

OSD Cleaning Optimization
Reduction VIA Cleaning Optimization
  • Europe - Confidential Client
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Project

Outcome
1

25% reduction in actual CIP time

2

33% reduction in PW costs

3

35% reduction in cleaning agent costs

4

Turnaround time reduced to < 1 day

5

New CIP implemented in 6 months

Project

Goals
  • Eliminate manual cleaning and confined space entry (safety hazard)
  • Reduce cleaning turnaround (previously averaging 5 days)

Project

at a Glance

Hyde Engineering + Consulting reduced turnaround time to less than 1 day. Additionally, they earned a 25% reduction in actual CIP time and a 33% reduction in cleaning agent costs.

About

Hyde Engineering + Consulting

Hyde Engineering + Consulting has been a global leader in process system design, commissioning, and FDA compliance for regulated industries since 1993.

Our Results

40 - 60%

Reduction in Chemical Consumption

45 - 70%

Increase in CIP System Availability

40 - 70%

Reduction in Water Consumption

1.5 - 2.5x

Increase in Manufacturing Throughput

Project

Components
  • Cleaning agent selection
  • Design space exploration
  • Cleaning duration estimate
  • Scale-up testing
  • Design remediation
  • Cycle development
  • CIP system C&Q/validation

Design Space Exploration

Cleaning Agent Selection

Cycle Development

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